JBS Complete Floor Retrofit in 72hrs!
"Traditional Epoxy and Urethane floors were cracked, chipped, and delaminating"
The Problem
JBS as all meat processing plants require floors that can handle perhaps the most abusive of all industrial environments. Floors shall tolerate the intense activity of forklifts, abrasion of pallets and heavy totes and tankards and shall endure impact of heavy tools and equipment parts falling on the floor.
Also blood is among the most corrosive substances there is. Additionally, the use of aggressive cleaning and sanitation chemicals, equipment vibration, heavy duty traffic, altogether resulted in cracks, damaged and finally delaminating floor coatings.
Considering floors were constantly wet and soaked with grease, water and chemicals, a major flooring retrofit would take at least 07 days of production stoppage and multiple phases completed. JBS realized it would take almost a year to retrofit floors in the entire facility and production stoppages would have a huge impact on it's bottom line this year.
Degreasing
Friday 8:00pm-10:00pm)
2hrs for Degreasing
The Solution
Quantum Americas proposed retrofitting the entire facility in 10,000 sq.ft phases every 72hrs!
01 hR CURE
NODOWNTIME
FLOOR
Quantum Americas came up with the solution. Its unique QUANTUM ULTRA MMA 100% reactive resinous floors can be applied on humid substrates (no more drying time) and cures in 01 hr (even at temperatures as low as -22oF) for full use. Initially Coke was planning 06 days for each 10,000 Sq.ft phase The entire process would take 72hrs.
Mechanical Preparation
Friday 10:00pm-Sunday 8:00pm)
46hrs for Mechanical preparation
Detailed Preparation... 01hr curing time means - more detailed preparation
Patching & Installation of the new
Quantum Ultra Floor & Drains
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(Sunday 8:00pm
Monday 4:00pm)
72 Hrs TOTAL TURNAROUND
READ MORE
Due to the unique Interlayer Chemical Fusion, any future floor renovation can Turnaround in 12hrs or less!
Before
After
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Now, with a QUANTUM ULTRA MMA floor in place, a new ULTRA finish will chemically fuse with the prior QUANTUM ULTRA floor. This allows any future renovations WITHOUT the need of mechanical preparation.
Both, new (at a reduced thickness) and old coatings become a single body that does not delaminate. This saves time, maintenance costs, and assures bonding under existing equipment, piping and other obstructions which make mechanical preparation difficult or even impossible.
Back to Operation
(Monday 07:00am)
01hr after installation,
the Floor is cured @ 40oF
Quantum
Single Source
Warranty
100% Customer Staisfaction
Services that we provide
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Food Processing Seamless Floors Manufacturer & Installer;
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Single Source Warranty - Material + Labor;
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Floor Onsite Surveys and Design;
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One-stop-shop Solution - Concrete pouring monitoring, Curbs, and Drains
Seamless Hygienic Flooring
Manufacturer & Installer
Quantum Americas is a premier manufacturer and installer of high performance Seamless Polymer Floor and Lining systems exclusively for the Global Food & Beverage industry. Quantum’s unique and proprietary Floor and Lining German technology formulations and manufacturing processes; expert installation; and dedication to 100% customer satisfaction are the cornerstones of our success.
Wear Resistance test on Quantum Flooring BAST - Germany
FLOOR SYSTEM
Survey & Design
No one makes it easier to select, specify and install high performance floors in the Food and Beverage Industry than Quantum. Our highly experienced Account Managers will survey your facility, understand your operation, as well as the future needs in your next project. They will then help you on every step for determining the right specs and standards for your new floors, for every area. Our Regional Project managers and installation crews work alongside your team to manage every detail of your project.
CONCRETE Floor
Monitoring and Testing
Food industries require a high quality finish to their concrete slabs, meeting the precise specifications of flatness and levelness to ensure there is no puddling water and the safe movement of forklifts, carts and equipment. Quantum utilizes the latest instruments to provide a fast and accurate floor measurement that complies with American Concrete Institute (ACI), Canadian Standards Association (CSA), and American Society for Testing and Materials (ASTM) standards.
Test Reading FF - Floor Flatness FL - Floor Levelness
ASTM E1155 - 14
Stainless Steel Drain Installation and monitoring
Hygienic
Stainless Steel Drains
Quantum Americas distributes and installs world leading ATT stainless steel hygienic drains for the Food and Beverage Industry. Our commitment to excellence assures our customers the best products, and decades of experience to tailor innovative projects and guaranteed installation. Our solutions reflect our customers’ needs. Each phase of the order completion – from design, trough installation is supervised and consulted with you by our specialists, making sure the final result is according to your plans.
Hygienic FRP
Prefabricated Curbs
Quantum hygienic curbs are made to last and easy to sanitize. Significantly superior than traditional concrete curbs coated with Cementitious urethane overlays, our pre fabricated modular FRP systems chemically welded together forming a seamless integration between floors and wallls. There simply is no comparison to the strength, durability and high performance of the Quantum Hygienic FRP curbs food processing environments.
Prefabricated FRP Curb installation
PARTNER
of your Partners
As one of the worlds leading Seamless Flooring manufacturer and installer, Quantum offers Food Processors, GC's, Design-build and Engineering firms a 360° service at every stage of a new or retrofit Flooring Project.
We can assist at any stage from the early building design or during construction process by providing at one stop a complete solution for all your Food Processing Flooring environments.
The Quantum Difference
Over 1,000,000 Sqft / year installed globaly
for the most demanding Clients, and
the most Complex Floor projects
Over the past three decades Quantum has evolved into a world class market leader of high performance floor and lining systems, specifically for the global Food & Beverage industry.
All of our project managers and installation crews have decades of experience in the installation and maintenance of countless Floor and Lining projects with the most demanding clients and high performance standards.
Our reputation has been built on these decades of experience and our total commitment to the total success of each project for each client.
100% Repetitive Buyers
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