Quantum Americas Overnight,
24hr - Urethane Cement Floors Retrofit

"After 01 year of operations the Urethane floor

became slippery, stained, and hard to clean".

The Problem

Thomas Foods International (TFI) had originally a Urethane cementitious floor in the new Swedesboro, NJ facility. After one year of operations, the anti-slip profile was gone, and floors became very slippery and difficult to clean.

To renew the anti-slip profile alone, TFI would need to stop production for approximately 3 days, grind the floor down to bare concrete and re-install a new Urethane floor. Besides being costly, this process would also demand a 03-day production stoppage which was out of the question.

The Solution

Quantum Americas came up with the solution. Its unique QUANTUM ULTRA MMA 100% reactive resinous floors can be applied on humid substrates (no more drying) and cures in 01 hour (even at temperatures as low as -22oF) for full use. The entire process would take 24hrs.

Mechanical Preparation

(Sunday 8:00am-8:00pm)

12hrs for Mechanical preparation

1Hr cure

NO DOWNTIME Floors

" The new Quantum Floor was completed on a regular Sunday production stoppage, 24hrs!".

(Sunday 7:00am-8:00am) @ 42oF

Marking the isles to be refurbished

Installation of the new Quantum Ultra Floor

Prepared Floor,

Ready for new floor installation

(Sunday 9:00pm-12:00am)

Sanitation

NO DOWNTIME

FLOOR

01hr later, Floor is cured @ 40oF

(Monday 01:00am-06:00am)

24 Hrs TOTAL TURNAROUND

Including 5hrs neededfor Sanitation time

Due to the unique Interlayer Chemical Fusion, any future floor renovation can Turnaround in 12hrs or less!

Now, with a QUANTUM ULTRA MMA floor in place, a new ULTRA finish will chemically fuse with the prior QUANTUM ULTRA floor. This allows any future renovations WITHOUT the need of mechanical preparation.

Both, new (at a reduced thickness) and old coatings become a single body that does not delaminate. This saves time, maintenance costs, and assures bonding under existing equipment, piping and other obstructions which make mechanical preparation difficult or even impossible.

Back to Operation

(Monday 07:00am)

Quantum

Single Source

Warranty

100% Customer Staisfaction

AF_Email_Mkt_Quantum_NESTLE.pdf_and_9_mo

Services that we provide

Food Processing Seamless Floors Manufacturer & Installer;
Single Source Warranty - Material + Labor;
Floor Onsite Surveys and Design;
One-stop-shop Solution - Concrete pouring monitoring, Curbs, and Drains

Seamless Hygienic Flooring

Manufacturer & Installer

Quantum Americas is a premier manufacturer and installer of high performance Seamless Polymer Floor and Lining systems exclusively for the Global Food & Beverage industry. Quantum’s unique and proprietary Floor and Lining German technology formulations and manufacturing processes; expert installation; and dedication to 100% customer satisfaction are the cornerstones of our success.

turntable-road-marking-test-system-bergi

Wear Resistance test on Quantum Flooring BAST - Germany

FLOOR SYSTEM

Survey & Design

No one makes it easier to select, specify and install high performance floors in the Food and Beverage Industry than Quantum. Our highly experienced Account Managers will survey your facility, understand your operation, as well as the future needs in your next project. They will then help you on every step for determining the right specs and standards for your new floors, for every area. Our Regional Project managers and installation crews work alongside your team to manage every detail of your project.

CONCRETE Floor

Monitoring and Testing

Food industries require a high quality finish to their concrete slabs, meeting the precise specifications of flatness and levelness to ensure there is no puddling water and the safe movement of forklifts, carts and equipment. Quantum utilizes the latest instruments to provide a fast and accurate floor measurement that complies with American Concrete Institute (ACI), Canadian Standards Association (CSA), and American Society for Testing and Materials (ASTM) standards.

Test Reading FF - Floor Flatness FL - Floor Levelness

ASTM E1155 - 14

Stainless Steel Drain Installation and monitoring

Hygienic

Stainless Steel Drains

Quantum Americas distributes and installs world leading ATT stainless steel hygienic drains for the Food and Beverage Industry. Our commitment to excellence assures our customers the best products, and decades of experience to tailor innovative projects and guaranteed installation. Our solutions reflect our customers’ needs. Each phase of the order completion – from design, trough installation is supervised and consulted with you by our specialists, making sure the final result is according to your plans.

Hygienic FRP

Prefabricated Curbs

Quantum hygienic curbs are made to last and easy to sanitize. Significantly superior than traditional concrete curbs coated with Cementitious urethane overlays, our pre fabricated modular FRP systems chemically welded together forming a seamless integration between floors and wallls. There simply is no comparison to the strength, durability and high performance of the Quantum Hygienic FRP curbs food processing environments.

Prefabricated FRP Curb installation

PARTNER

of your Partners

As one of the worlds leading Seamless Flooring manufacturer and installer, Quantum offers Food Processors, GC's, Design-build and Engineering firms a 360° service at every stage of a new or retrofit Flooring Project.

We can assist at any stage from the early building design or during construction process by providing at one stop a complete solution for all your Food Processing Flooring environments.

The Quantum Difference

Over 1,000,000 Sqft / year installed globaly

for the most demanding Clients, and

the most Complex Floor projects

Over the past three decades Quantum has evolved into a world class market leader of high performance floor and lining systems, specifically for the global Food & Beverage industry.

All of our project managers and installation crews have decades of experience in the installation and maintenance of countless Floor and Lining projects with the most demanding clients and high performance standards.

Our reputation has been built on these decades of experience and our total commitment to the total success of each project for each client.